Repairs and Maintenance Guide


Step 1: Routine Cleaning
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Shake out dust, sand, and small debris after flights.
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Store wings and equipment dry, away from direct sunlight.
Q1: Can pilots do this themselves?
A1: Yes. Basic cleaning and drying are part of a pilot’s responsibility.
Step 2: Scheduled Servicing
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Arrange systematic servicing of the paraglider and paramotor.
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At Space Apple, this is done in-house using specialized tools and materials (fabric, thread, spares).
Q2: How often should servicing be done?
A2: At least once a year or every 100 flight hours, whichever comes first. More often in harsh conditions (coastal air, strong UV, abrasive sites).
Step 3: Wing Inspection
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Check fabric porosity using a porosity meter.
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Examine seams, stitching, and fabric for wear or damage.
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Inspect risers and lines in detail.
Q3: Why is porosity testing important?
A3: Reduced porosity affects flight performance, glide ratio, and stall characteristics, directly impacting safety.
Step 4: Line and Riser Check
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Use a calibrated tester to check line strength.
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Measure line lengths against manufacturer specifications.
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Inspect riser webbing, stitching, and metal fittings.
Q4: Can stretched or weakened lines be replaced individually?
A4: Yes, but they must be replaced with manufacturer-approved lines to maintain balance and symmetry.
Step 5: Reserve Parachute Packing
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Repack reserves every 6 months, even if unused.
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Air the reserve fabric before repacking to release moisture and prevent compression damage.
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Ensure bridles are routed correctly: outside carabiners and risers, clear of harness straps and swing arms.
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Secure all reserve lock pins after packing.
Q5: Can a pilot pack their own reserve?
A5: Ideally, reserve repacking should be done by a trained and certified packer. However, pilots are encouraged to attend repacking workshops to understand the process and gain confidence in emergency procedures.
Step 6: Documentation
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Record inspection details in a maintenance data sheet.
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Involve at least two qualified staff for accuracy and safety.
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Provide clients with a Fitness and Airworthiness Report.
Q6: Why is this report valuable?
A6: It documents equipment condition, supports resale value, helps with warranty/insurance claims, and ensures pilots fly with confidence.
Step 7: Paramotor Maintenance
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Regularly check engine mounts, frame integrity, propeller condition, and fuel system.
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Service carburetors, spark plugs, and gear reduction oil as per manufacturer schedule.
Q7: Can pilots do engine servicing themselves?
A7: Basic tasks like spark plug changes and cleaning are fine. More complex servicing (carburetor tuning, gearbox oil, bearing checks) should be handled by qualified technicians.